Tire Shredder Blades

Tire shredder blades are cutting tools designed specifically for precise cutting and shaping of tires. These blades are essential components in industries that use rubber compounds, sheets, molded plastics, and other synthetic materials.

Material: Tire shredder blades are typically made from materials that have the durability, wear resistance, and sharpness required to cut tough materials. Common blade materials include high-speed steel (HSS), tool steel, carbide, and tungsten carbide.

Blade Specifications

Material Options:

  • D2 Steel (High-Carbon, High-Chromium Tool Steel): Known for its high hardness and excellent wear resistance.
  • SKD11 (Japanese Standard Tool Steel): Offers superior toughness and longevity.
  • H13 tool steel is a widely used hot work tool steel known for its excellent combination of high toughness, good wear resistance, and ability to withstand high temperatures.

Hardness:

  • Achieved through heat treatment to a range of HRC 58-62 for optimal balance between hardness and toughness.

Dimensions:

  • Diameter: Customizable from 180 mm to 800 mm.
  • Inner Diameter: Ranges between 60 mm and 300 mm.
  • Thickness: Options available from 10 mm to 50 mm.
  • Weight: Varies based on dimensions and material, typically ranging from 1 kg to 5 kg per blade.
  • Edge Type: Single bevel, straight edge, designed for precision and consistent cutting performance.
Dimensions (mm)L*W*H Crushing Chamber Size (mm) Blade Diameter (mm) Blade Thickness (mm) Number of Blades Power (kw) Weight (kg)
SZ – 500 2800x1300x1850 500×480 200 20 24 11×2 2200
SZ – 800 3000x1300x1850 800×480 200 20 40 22×2 2500
SZ – 1000 3300x1900x2200 1000×690 300 40 24 30×2 5200
SZ – 1200 3600x2000x2200 1200×690 300 40 30 37×2 6400
SZ – 1500 4180x2100x2400 1500×850 550 50/75 30/20 45×2 9000
SZ – 1800 5800x2400x3300 1800×1206 550 50/75 36/24 55×2 13600
SZ – 2000 6400x2700x3500 2000×1490 600 50/75 40/26 90×2 20100
SZ – 2500 7500x3200x3800 2500×1800 600 75/100 32/24 110×2 25000
SZ – 3000 8600x3500x4000 3000×1800 600 75/100 40/30 132×2 31000
Note: 1. The number of blade teeth, diameter, and thickness can be customized based on the type of material and discharge size. 2. Different types of materials and discharge sizes will also result in varying equipment output.
Model Tool Specifications Power Number of Blades Gearbox Rotational Speed (r/min) Dimensions (m)
600 Φ200*10 15kw 48 400 18-25 1.45*0.84*2.2
Φ200*20 15kw 24 400 18-25 1.45*0.84*2.2
800 Φ200*20 15kw*2 32 400*2 18-25 2.15*0.87*2.2
Φ300*30 30kw*2 18 650*2 18-25 3.4*1.2*2.2
1000 Φ300*25 30kw*2 32 650*2 18-25 3.4*1.25*2.2
Φ300*30 30kw*2 27 650*2 18-25 3.4*1.25*2.2
Φ400*40 45kw*2 20 750*2 18-25 3.4*1.25*2.2
1200 Φ400*30 55kw*2 38 650*2 18-25 4.15*1.25*2.2
Φ400*40 55kw*2 28 750*2 18-25 4.15*1.25*2.2
1500 Φ400*30 75kw*2 48 750*2 18-25 4.15*1.25*2.2
Φ400*40 75kw*2 36 750*2 18-25 4.15*1.25*2.2
Φ400*50 75kw*2 28 850*2 18-25 4.15*1.25*2.2
2000 Φ530*50 90kw*2 38 850*2 18-30 5.25*1.78*2.2
Φ600*60 90kw*2 31 850*2 18-30 5.25*1.78*2.2

Design Features

Cutting Edge:

  • Precision-ground single bevel edge ensures efficient shredding and extended blade life.

Internal Structure:

  • Optimized through Finite Element Analysis (FEA) to ensure strength and minimize stress points.
  • Reinforced sections to handle high-impact forces and resist deformation.

Surface Finish:

  • Polished surface with anti-corrosion coating for improved longevity in harsh environments.

Tyre crushing

Output after tire processing

Material after crushing: TDF fuel
Material after screening: rubber particles/rubber powder
Material after screening: steel wire

Crushed material rubber powder application

Rubber products
Rubber track
Rubber powder modified asphalt

Packaging & Shipment

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